Avatan Handling Equipment Ltd

What is a Stillage? The Ultimate Guide to Steel Stillages

What is a Stillage? The Ultimate Guide to Steel Stillages

In both commercial and industrial storage there are two key considerations you need to take into account when operating: durability and efficiency. Stillages, and in particular steel stillages, are the perfect efficient storage solution for most companies’ problems, but how can they help you?

At Avatan, we have helped countless businesses across the UK with their storage issues. We have put together this article to provide a comprehensive guide about steel stillages, ranging from how they are beneficial when compared to their wooden and plastic counterparts, as well as conveying why steel stillages in particular stand out as the perfect choice.


What are Stillages? 

Stillages are robust storage containers designed for handling and transporting goods efficiently within a warehouse or industrial setting. They are typically made from materials such as steel, wood, or plastic. The primary function of a stillage is to protect products during storage and transit, ensuring they remain secure and undamaged.

Historically, stillages have been used in various industries for decades, used to simplify the logistics of moving heavy or bulky items. The term ‘stillage’ is often used interchangeably with ‘pallet,’ though stillages generally refer to a broader category of storage solutions, including those with additional features such as sides, posts, or mesh enclosures.


Types of Stillages 

Stillages come in various forms, each tailored to specific applications:

  • Post Stillages: Featuring upright posts to secure goods, these are ideal for awkwardly shaped items. The posts prevent items from shifting during transit, providing stability and reducing the risk of damage.
  • Mesh Stillages: Constructed with mesh sides, these stillages offer visibility and ventilation for stored products. They are particularly useful in industries where airflow and visibility are crucial, such as agriculture or food process
  • Pallet Stillages: Designed to be used with forklifts and pallet trucks, these provide easy transportation of goods. They combine the benefits of traditional pallets with additional structural integrity and protection.
  • Cage Stillages: Enclosed with steel cages, these stillages offer added protection for valuable or delicate items. They are commonly used in retail and logistics for high-value goods that require extra security.


Advantages of Steel Stillages 

Steel stillages offer numerous benefits over their wooden and plastic counterparts:

  • Durability: Steel is incredibly strong and resistant to damage, ensuring longevity and reliability. Unlike wood, which can splinter or rot, or plastic, which can crack under stress, steel remains intact and functional for years, even under heavy use.
  • Load Capacity: Steel stillages can support heavy loads, making them ideal for industrial use. This high load capacity allows businesses to store and transport large quantities of goods efficiently.
  • Safety: Steel construction minimises the risk of splinters or breakage, enhancing workplace safety. The robust nature of steel stillages means they are less likely to fail, reducing the risk of accidents.
  • Recyclability: Steel is 100% recyclable, making it an environmentally friendly choice. At the end of their lifespan, steel stillages can be recycled and repurposed, contributing to a circular economy.
  • Hygiene: Steel surfaces are easier to clean and sanitise, crucial for industries with strict hygiene standards. Unlike wood, which can harbour bacteria and other pathogens, steel can be thoroughly cleaned and disinfected.


Comparison: Steel vs. Wood vs. Plastic 

When choosing between steel, wood, and plastic stillages, consider the following:

  • Steel Stillages: Best for durability, load capacity, and long-term investment. Ideal for heavy-duty applications, they offer unparalleled strength and resilience. Steel stillages are suitable for environments where high-impact resistance and long-term durability are essential.
  • Wood Stillages: Cost-effective but prone to damage and wear. Suitable for lighter loads and short-term use, wood stillages are often chosen for their initial lower cost. However, they require regular maintenance and have a shorter lifespan compared to steel.
  • Plastic Stillages: Lightweight and resistant to moisture but lack the strength of steel. Suitable for lighter, hygienic storage needs, plastic stillages are ideal for environments where moisture resistance is critical. They are often used in industries like food processing and pharmaceuticals but are not suited for heavy loads.


Applications of Steel Stillages 

Steel stillages are versatile and can be used in various industries:

  • Automotive: Storing and transporting car parts and components. Steel stillages are used to handle heavy engine parts, body panels, and other automotive components, ensuring they remain undamaged during transport.
  • Construction: Handling heavy building materials like bricks and steel beams. The high load capacity and durability of steel stillages make them perfect for storing and transporting construction materials on-site.
  • Manufacturing: Organising raw materials and finished goods in factories. Steel stillages help streamline the manufacturing process by providing secure storage for raw materials and safe transport for finished products.
  • Retail: Displaying and storing large quantities of products efficiently. In retail environments, steel stillages are used to move and store products from the warehouse to the sales floor, ensuring goods are easily accessible and well-organised.


Key Features of Avatan’s Steel Stillages 

Avatan offers a range of high-quality steel stillages designed to meet diverse storage needs:

  • Customisable Designs: Tailored to specific requirements, ensuring optimal functionality. Avatan provides bespoke solutions to match the unique needs of different industries, from specific dimensions to additional features like dividers or shelves.
  • Stackable: Efficient use of vertical space in warehouses. Stackable stillages allow businesses to maximise their storage capacity by utilising vertical space, which is especially beneficial in smaller warehouses.
  • Robust Construction: Built to withstand rigorous use and harsh environments. Avatan’s steel stillages are designed to endure heavy use and adverse conditions, ensuring they remain reliable over time.
  • Easy Handling: Designed for compatibility with forklifts and other handling equipment. Avatan’s stillages feature standard dimensions and design elements that make them easy to move with common warehouse equipment, reducing handling time and improving efficiency.

Ready to enhance your storage and handling operations with the durability and efficiency of steel stillages? For personalised assistance and to request a quote, contact our expert team now. Don’t wait – transform your storage capabilities with Avatan’s high-quality steel stillages and experience the difference!

Visit Avatan Handling Equipment today to explore our comprehensive range of stillages and transform your storage capabilities.

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