Avatan Handling Equipment Ltd

Understanding Stillages and their Versatility in Material Handling

In the world of material handling, efficiency and safety are paramount. One often overlooked tool that plays a vital role in optimising these processes are stillages. But what exactly is stillage?

Stillage refers to a specialised type of container or pallet used for storing and transporting goods. Stillages are commonly manufactured from steel or aluminium and are designed to withstand heavyloads and rough handling.

At Avatan we specialise in providing stillages and steel pallets to a wide range of industries, from commercial sectors to building sites. In this article, we will be going through all the intricacies of stillages, explaining the different types and factors to consider when choosing your perfect stillage for your project.



Types of stillages and their uses

There are several types of stillages available, each designed for specific purposes.

Let’s explore some of the most common types and their uses:

  • Cage Pallet: This type of stillage features a mesh or wire cage design, allowing for visibility and ventilation. They are commonly used in industries such as agriculture, where products need to be easily accessible and protected from damage.
  • Box Pallets: Box pallets are characterised by their solid walls and base, providing maximum protection for fragile or sensitive goods. They are often used in industries like electronics, where delicate components need to be transported safely.
  • Demountable Stillages: Demountable stillages combines the benefits of a pallet and a stillage. They feature a sturdy base with removable sides, allowing for easy access to goods during transportation and storage. These types of stillages are commonly used in warehouses and distribution centres.
  • Post Pallets: Post pallets manufactured from mild steel, are a simple and safe way to stack larger and less uniform products and can provide exceptional versatility in the warehouse.These types of stillages are commonly used in warehouses and distribution centres.


Advantages of using stillage in material handling

The use of stillages in material handling operations offers numerous advantages that contribute to improved efficiency and cost-effectiveness.

Here are some key benefits of incorporating stillage into your workflow:

  • Increased Safety: Stillage ensures the safe transportation and storage of goods. Their sturdy construction and ability to withstand heavy loads reduce the risk of accidents or product damage.
  • Improved Space Utilisation: Stillages allows for easy stacking, maximising the use of vertical space in storage facilities. This helps optimise storage capacity and reduces the need for additional storage solutions.
  • Enhanced Product Protection: With their robust design and customisable features, stillages provide a reliable solution for protecting goods during transportation. They minimises the risk of product damage, ensuring that items reach their destination in pristine condition.
  • Streamlined Handling Processes: By integrating stillages into your material handling operations, you can streamline processes such as loading, unloading, and inventory management. The standardised dimensions and compatibility of stillages make it easy to handle and move goods efficiently.


Common industries that use stillages

Stillages find application in a wide range of industries, each with its unique requirements.

Let’s take a look at some common sectors where stillage is extensively used:

  • Automotive: The automotive industry relies heavily on stillages for the transportation and storage of components, such as engines, transmissions, and body panels. Stillages ensure the safe handling of delicate and heavy parts, minimising the risk of damage.
  • Food and Beverage: In the food and beverage industry, stillages play a crucial role in the transportation of goods, such as bottles, cans, and packaged products. They help maintain the integrity of perishable items and prevents contamination during transit.
  • Retail and Warehousing: Retailers and warehouses use stillages extensively for efficient storage and distribution of goods. They enable easy organisation, quick access, and secure stacking of various products, ranging from clothing to electronics.
  • Construction: The construction industry relies on stillages to transport heavy materials, such as steel beams, concrete blocks, and pipes. Stillages ensure the safe delivery of these materials to construction sites, reducing the risk of accidents and delays.


Factors to consider when choosing the right stillage

Selecting the appropriate stillage for your material handling needs is crucial to ensure optimal performance and safety.

Here are some key factors to consider when choosing the right stillage:

  • Load Capacity: Determine the maximum weight your stillage needs to support. Consider both the weight of the goods and any additional equipment, such as forklifts or cranes, that will be used during handling.
  • Dimensions: Ensure that the stillage dimensions align with your product requirements and storage space. Consider the size, shape, and weight distribution of the goods to be transported or stored.
  • Material: Choose a stillage material that aligns with your industry requirements. Steel stillages offer durability and strength, while aluminium stillage provides lightweight options for easier handling.
  • Customisation Options: Evaluate the need for customisation features, such as removable sides, half drop gates or adjustable shelves. Customisable stillages can be tailored to meet specific requirements, enhancing efficiency and organisation.


How to properly maintain and store stillages

Proper maintenance and storage of stillages are essential to prolong their lifespan and ensure continued functionality.

Here are some best practices to follow:

  • Regular Inspections: Conduct routine inspections to identify any signs of damage or wear. Look for cracks, rust, or bent components that may compromise the integrity of the stillage.
  • Cleaning: Clean the stillage regularly to remove dirt, debris, or any potentially corrosive substances. Use appropriate cleaning agents and ensure thorough drying before storage.
  • Proper Storage: When not in use, store stillages in a clean and dry environment to prevent damage from moisture or harsh weather conditions. Stack stillages securely to avoid any potential collapse or instability.
  • Repairs and Replacements: Address any damaged or malfunctioning stillage components promptly. Replace worn-out parts or seek professional assistance for repairs to maintain the safety and functionality of the stillage.


Future trends and innovations in stillage technology

As technology continues to advance, the field of stillages is also evolving.

Here are some future trends and innovations to look out for:

  • Smart Stillage: Integration of IoT (Internet of Things) technology in stillages, allowing for real-time tracking, monitoring, and data analytics. This enables improved inventory management and predictive maintenance.
  • Eco-friendly Materials: The development of stillages made from sustainable and recyclable materials, reducing the environmental impact of material handling operations.
  • Automated Handling Systems: Incorporating robotics and automation into stillage systems, enabling autonomous loading, unloading, and transportation of goods.

These emerging trends and innovations in stillage technology will continue to revolutionise material handling processes, enhancing efficiency, and sustainability.


The role of stillages in optimising material handling processes

In conclusion, stillages play a pivotal role in optimising material handling processes across various industries. Their versatility, durability, and customisable features make them an essential tool for the safe transportation and storage of goods. Remember to consider the factors discussed when choosing the right stillage for your specific requirements and follow best practices for maintenance and storage.


Explore our range of stillage solutions and discover how they can optimise your material handling processes. Contact us now for a consultation!


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