Avatan Handling Equipment Ltd

Warehouse Space: Can Steel Stillages Be Used on Racking?

Understanding the compatibility of steel stillages with pallet racking systems is crucial for businesses looking to make informed decisions about their storage solutions. This exploration is not just about saving space; it’s about revolutionising the way we think about and utilise warehouse storage to its fullest potential.

At Avatan, we are experts in stillages and have put together this article to discuss the benefits and key considerations of placing steel stillages on racking. Whether you’re looking to streamline warehouse operations or enhance storage safety and efficiency, understanding the dynamics of steel stillages on racking will provide you with the tools you need to achieve your objectives.


Why Use Steel Stillages for Storage?

Steel stillages have a robust construction and adaptability to different industrial needs make them an indispensable tool in enhancing storage efficiency and safety. Let’s delve into the specifics that make steel stillages a preferred option for businesses across the UK, including those we cater to at Avatan.

  • Durability and Strength: Steel stillages are renowned for their exceptional durability and strength. Constructed from high-strength steel, these storage solutions are designed to withstand heavy loads, frequent use, and extreme temperatures. Unlike wooden pallets, which are prone to splintering and breaking, steel stillages offer a reliable and safe storage and transport system. Their robust structures ensure long-lasting durability and stability, making them a cost-effective solution for any warehouse.
  • Versatility in Applications: The versatility of steel stillages is another significant advantage. They can be customised to fit various needs, with options for different sizes, designs, and even specific features such as casters for easy mobility or stackable base configurations to save space. This adaptability allows steel stillages to be used for securely holding and transporting bulky or awkwardly shaped items, making them suitable for a wide range of industries from manufacturing and warehousing to logistics and retail. At Avatan, we offer custom-made steel stillages designed per your specific requirements, ensuring better service and a highly functional storage and transport container that can be easily used with forklifts.
  • Indoor and Outdoor Uses: Steel stillages not only provide unmatched strength and durability but also offer enhanced load capacity and temperature resilience. They excel in extreme temperature conditions, maintaining their structural integrity without becoming brittle. This makes them ideal for both indoor and outdoor storage, providing flexibility in warehouse layout and storage options.


Choosing the Right Racking System

  1. Assess the Types of Commodities: The first step involves a thorough assessment of the commodities you plan to store. Different items have varying storage and handling requirements, which significantly influence the choice of racking design. For instance, steel storage cages, due to their versatility and strength, might be ideal for a wide range of commodities, from delicate materials to bulky items.
  2. Understand Racking Designs: There are diverse pallet racking systems available, each tailored to meet specific storage needs. Whether it’s accommodating unique commodities or aligning with your business objectives, understanding the nuances of each racking type is crucial. At Avatan, we offer expert advice on selecting a system that best suits your operational requirements, ensuring an effective and efficient warehouse function, get in touch with us today.
  3. Load Capacity and Dimension Requirements: Crucial to the selection process is a keen understanding of the load capacity and dimension requirements of your intended storage solutions. Knowing the weight and size restrictions of racking systems helps avoid safety hazards and optimises storage space effectively. Overloading or underutilised space can lead to structural failures or wasted resources, respectively.


Ensuring Weight Capacity and Safety

  1. Calculate Load Capacities: Begin by assessing the sizes and weights of the items you aim to store. Calculating the maximum load per shelf, the total load per unit, and the spacing requirements between racks is essential for efficient access and airflow. This also involves considering the strength of the materials used in the racking construction, which must comply with safety standards.
  2. Compliance with Regulations: Adhering to the Lifting Operations and Lifting Equipment Regulations (LOLER) and other relevant guidelines is paramount for ensuring safety during lifting operations. At Avatan, we stress the importance of understanding the load capacity of your stillages and racking systems to promote safe operations and maintain compliance.
  3. Employee Training and Awareness: Ensuring your team is aware of load capacity limits, the importance of load distribution, and stability is vital. Training on securing mechanisms and proper stacking practices can prevent collapses or toppling of stillages. At Avatan, we provide guidance on load capacity, stability considerations, and safe stacking and storage practices, reinforcing the importance of selecting, using, and maintaining stillages in accordance with PUWER guidelines.
  4. Regular Inspections and Maintenance: Regularly inspecting stillages for defects, damage, or wear is essential. This not only ensures the longevity of your storage solutions but also guarantees the safety of your warehouse operations. At Avatan, we advocate for a proactive approach to equipment selection, maintenance, and record-keeping practices, ensuring your storage solutions remain in top condition.


Practical Tips for Effective Use

Ensuring the effective use of steel stillages on racking within your warehouse is crucial for maximising space and maintaining safety. At Avatan, we’re committed to providing you with practical guidance to optimise the use of pallet racking and stillages. Here are essential tips, segmented into proper installation and regular maintenance and safety checks, to help you achieve this.

Proper Installation

  1. Ensure Floors are Sound and Level: Before setting up shelving and racking, it’s imperative to confirm that your warehouse floors are even and robust. Uneven floors can lead to misalignments that compromise the stability of your storage system.
  2. Follow Manufacturer’s Installation Instructions: Adhering to the guidelines provided by the manufacturer ensures that the shelving and racking are assembled correctly, enhancing their durability and functionality.
  3. Wall Support for Shelving or Racking: If your storage solution requires wall mounting, verify that the wall is capable of bearing the load. This prevents structural damage and ensures the safety of your warehouse operations.
  4. Provide Special Safety Ladders: To prevent accidents, provide safety ladders for accessing higher shelves, discouraging the unsafe practice of climbing on shelving units.
  5. Correct Spacing and Alignment: Proper spacing between units facilitates easy access for staff and machinery, like forklift trucks, while correct alignment prevents goods from overhanging and posing a risk.
  6. Display Load Capacities: Clearly marking the maximum load for each racking unit helps prevent overloading, ensuring compliance with safety standards.
  7. Use of Personal Protective Equipment (PPE): Where necessary, ensure that staff are equipped with the appropriate PPE to mitigate the risk of injury.
  8. Stack Items Correctly: Heavier items should be placed at the bottom where possible, and materials that are frequently needed should be easily accessible, not stored above head height.
  9. Regular Physical and Chemical Damage Checks: Inspect shelving and racking units regularly for signs of damage that could compromise their integrity.


Regular Maintenance and Safety Checks

  1. Establish an Inspection Schedule: Based on usage, environmental conditions, and manufacturer recommendations, develop a schedule for regular inspections to ensure the ongoing safety and integrity of your steel stillages and racking.
  2. Critical Inspection Points: Identify and regularly check critical areas and components for signs of wear, damage, or corrosion. Pay special attention to load-bearing capacities to avoid overloading.
  3. Evaluate Securing Mechanisms and Moving Parts<: Regularly assess the condition and functionality of securing mechanisms and moving parts, such as casters and hinges, for smooth operation and proper alignment.
  4. Assess Stability and Alignment: Ensure that stillages are stable and properly aligned, with no signs of instability during handling or stacking. This includes evaluating environmental factors that could affect the condition of stillages, such as extreme temperatures and moisture.
  5. Document Findings and Actions: Keep detailed records of inspection findings, maintenance activities, and any corrective actions taken. This documentation is crucial for tracking the condition of your equipment and ensuring compliance with safety regulations.
  6. Follow-up and Review: Conduct follow-up inspections to verify that any issues have been addressed and regularly review your inspection records to identify trends or areas for improvement.

At Avatan, we are here to support you with high-quality pallets, pallet racking, and stillages, tailored to meet the specific needs of companies across the UK.

We hope you have found this article useful and informative, if you are looking for stillages and racking, get in touch with us today by visiting our website.


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